Project Overview
The project involved the removal and replacement of the existing roof felt system at an active fire station. Due to the critical nature of the building, works had to be completed with minimal disruption to daily emergency operations while ensuring long-term weatherproofing and compliance with current standards.
Challenges
The existing roof covering had reached the end of its service life and was showing signs of deterioration, including water ingress and failing seams. As the fire station remained fully operational throughout the project, the key challenges included:
- Maintaining uninterrupted emergency response capability
- Ensuring strict health and safety compliance
- Managing noise, access, and working hours around operational constraints
- Delivering a durable, low-maintenance roofing solution
Solution
Following a detailed roof survey and condition assessment, a full roof felt replacement was recommended.
The scope of works included:
- Safe removal and disposal of the existing felt system
- Inspection of the roof deck and repair of any defective substrates
- Installation of a new high-performance, multi-layer torch-on felt system
- Upgrading flashings, upstands, and edge details to improve water tightness
- Final testing and quality checks to ensure full weatherproofing
Works were carefully phased and coordinated with station management to ensure emergency vehicle access and staff safety were maintained at all times.
Health & Safety
Given the live operational environment, health and safety was a priority throughout the project. Measures included:
- Detailed risk assessments and method statements (RAMS)
- Secure working zones and controlled access
- Daily site briefings and coordination with fire station personnel
- Compliance with all relevant HSE and local authority requirements
Results
The project was completed on time and within budget, delivering a robust and long-lasting roofing solution. The new felt system provides:
- Improved waterproofing and thermal performance
- Reduced risk of future leaks and maintenance issues
- Extended roof lifespan with manufacturer-backed guarantees
The client was pleased with the quality of workmanship and the professional approach taken to manage works within a critical public service building.
